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Forging Lubricants

Houghton Forging Lubricants

Houghton Fenella Fluid F 3816 G - Water and graphite based hot forging release a

Houghton Fenella Fluid F 3816 G - Water and graphite based hot forging release agent - gf/12409

 

FENELLA FLUID F 3816 G is an aqueous graphite lubricant for hot forging of steel but is also used to forge alloys such aluminum, copper, titanium, nickel.

 

Applications:

FENELLA FLUID F 3816 G is particularly recommended for long and difficult extrusion operations mainly due to physical-chemical parameters such as graphite particle size, purity and crystallinity.

FENELLA FLUID F 3816 G forms a dry film on high temperature dies with with high adhesion and excellent lubricating properties.

 

Advantages:

  • Reduces costs and increases productivity - Very high lubrication properties, reduces die wear, prevents pick-up and scoring, promotes good metal flow in hot operations on dies up to 400°C.
  • Reduces inventory - Suitable for a wide range of metals and applications.
  • Easy to use - Stable, fine particle size graphite dispersion, can be used as supplied or easily diluted with water to form a dispersion.
  • Operator and Environmentally friendly - Mineral oil and ammonia free.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 3817 G - Water and graphite based hot forging release a

Houghton Fenella Fluid F 3817 G - Water and graphite based hot forging release agent - gf/12410

 

FENELLA FLUID F 3817 G is a water-dispersed graphite lubricant/release agent for very high performance use.

 

Applications:

The main application is steel hot & warm forging, but it can also be used for aluminium, copper, titanium & nickel stamping.

FENELLA FLUID F 3817 G shows exceptional adhesion at high temperatures and forms a film on the die with superior release and lubricating properties due to its special particle size distribution. The film provides very good metal flow during deformation at high temperature and no residual build-up is left on the die.

 

Advantages:

  • Reduces costs and increases productivity - very high lubrication properties, reduces die wear, prevents pick-up and scoring, promotes good metal flow in hot operations on dies up to 400°C.
  • Reduces inventory - suitable for a wide range of metals and applications.
  • Easy to use - stable, fine particle size graphite dispersion, can be used as supplied or easily diluted with water to form a dispersion.
  • Operator and Environmentally friendly - mineral oil and ammonia free.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 402 G - Water and graphite based hot forging release ag

Houghton Fenella Fluid F 402 G - Water and graphite based hot forging release agent - gf/12411

 

FENELLA FLUID F 402 G is a graphite containing aqueous lubricant specially developed for steel hot forging.

 

Applications:

The main application is in Steel forging.

FENELLA FLUID F 402 G is applied with success on both mechanical and screw presses, including very severe operations on difficult parts.

FENELLA FLUID F 402 G forms a black graphite film on dies with superior release and lubricating properties. The film improves metal flow during high temperature deformation as a result of high purity and particle size distribution of the graphite used.

 

Advantages:

  • Reduces costs and increases productivity - Very high lubrication properties, reduces die wear, prevents pick-up and scoring, promotes good metal flow in hot operations on dies up to 400°C.
  • Reduces inventory - Suitable for a wide range of metals and applications.
  • Easy to use - Stable graphite dispersion, can be used as supplied or easily diluted with water to form a dispersion.
  • Operator and Environmentally friendly - Mineral oil and ammonia free.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 601 - Water miscible synthetic hot forging lubricant -

Houghton Fenella Fluid F 601 - Water miscible synthetic hot forging lubricant - gf/12412

 

FENELLA FLUID F 601 is successfully used in hammer, mechanical and mechanical/friction presses. The product covers moderate to heavy duty applications with severe extrusion of material (flow) and can be used for the production of complex parts.

FENELLA FLUID F 601 offers not only excellent general properties, but also eliminates tough and abrasive build-up on the dies, to increase die life.

FENELLA FLUID F 601 has very interesting advantages compared with oil based release-agents. During the application, there is no fume, flame and explosion danger, therefore no risk of tool cracking and rapid wear, whilst cleanliness in work areas is considerably improved.

 

Applications:

The special formulation and the high concentration of its components allow use of the product at high dilution rate with high cost savings.

FENELLA FLUID F 601 forms a white coating on the die with excellent release and lubricating properties. This coating allows good metal flow during the hot forming, leaving on the die an adherent and resistant film even at high die temperatures.

FENELLA FLUID F 601 can also be used for Warm Forging on Schuler machines.

 

Advantages:

  • Reduces costs and increases productivity - Excellent forming properties, good release, reduces wear on the dies, low foaming, clean surfaces on the metal surface after forging reduce subsequent cleaning operations.
  • Easy to use - Easy to mix with water and control with a refractometer, forms a stable solution that uniformly wets the die surface.
  • Operator and Environmentally friendly - Graphite and oil free for a clean working environment. Ammonia free for a pleasant working environment.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 603 G - Water and graphite based hot forging release ag

Houghton Fenella Fluid F 603 G - Water and graphite based hot forging release agent - gf/12414

 

FENELLA FLUID F 603 G is a new generation forging lubricant based on a stable dispersion of graphite in water.

FENELLA FLUID F 603 G forms a tenacious lubricating film with excellent resistance to high die temperatures to increase die life and ensure proper metal flow in the dies. In use there is no fume, flame or explosion danger, therefore reducing the risk of die cracks and rapid wear.

The special formulation and the lower concentration of its components allow use of the product at low dilution rate with good cost savings.

 

Applications:

Successfully used in hammer, mechanical, friction and crank presses, the product covers heavy duty applications such as severe extrusions and deep forgings in steel and can also be used for the production of complex parts.

FENELLA FLUID F 603 G is used diluted with water and is best applied by automatic or manual spray. Frequently used on large, closed die steel forgings, replacing graphited oil products commonly used in these parts.

 

Advantages:

  • Reduces costs and increases productivity - economical product, high lubrication properties, reduces die wear, prevents pick-up and scoring, promotes good metal flow in hot operations on dies up to 400°C.
  • Reduces inventory - suitable for a wide range of metals and applications.
  • Easy to use - stable, large particle size graphite dispersion, can be used as supplied or easily diluted with water to form a dispersion.
  • Operator and Environmentally friendly - mineral oil and ammonia free.

 

Pack sizes available - 209ltr barrels

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Houghton Fenella Fluid F 602 G - Water and Graphite based hot forging release ag

Houghton Fenella Fluid F 602 G - Water and Graphite based hot forging release agent - st/gf/12413

 

FENELLA FLUID F 602 G is a new generation forging lubricant based on a stable dispersion of graphite in water.

FENELLA FLUID F 602 G forms a tenacious lubricating film with excellent resistance to high die temperatures to increase die life and ensure proper metal flow in the dies. In use there is no fume, flame or explosion danger, therefore reducing the risk of die cracks and rapid wear.

The special formulation and the high concentration of its components allow use of the product at high dilution rate with high cost savings.

 

Applications:

Successfully used in hammer, mechanical, friction and crank presses, the product covers heavy duty applications such as severe extrusions and deep forgings in steel and can also be used for the production of complex parts.

FENELLA FLUID F 602 G is used diluted with water and is best applied by automatic or manual spray. Frequently used on large, closed die steel forgings, replacing graphited oil products commonly used in these parts.

 

Advantages:

  • Reduces costs and increases productivity - high lubrication properties, reduces die wear, prevents pick-up and scoring, promotes good metal flow in hot operations on dies up to 400°C.
  • Reduces inventory - suitable for a wide range of metals and applications.
  • Easy to use - stable, large particle size graphite dispersion, can be used as supplied or easily diluted with water to form a dispersion.
  • Operator and Environmentally friendly - mineral oil and ammonia free.

 

Pack sizes available - 209ltr barrels

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Houghton Fenella Fluid F 801 - Water miscible synthetic hot forging lubricant (g

Houghton Fenella Fluid F 801 - Water miscible synthetic hot forging lubricant (graphite free) - gf/12415

 

FENELLA FLUID F 801 is a synthetic, brown, water extendable release agent, which is graphite and oil free. It provides excellent lubrication of the dies in forging and hot-steel pressing on automatic high-volume production systems such as Hatebur presses.

 

Applications:

The use of a FENELLA FLUID F 801 solution on horizontal systems for hot forging (eg Hotmatic, Hatebur) allows the production of complex pieces by improving the metal flow in extrusion and giving providing efficient die filling, pressure reduction and excellent release action.

Use of FENELLA FLUID F 801· improves the die life in comparison with water.

 

Advantages:

  • Reduces costs and increases productivity - very high lubrication properties, reduces die wear, prevents pick-up and scoring, promotes good metal flow in hot operations on dies up to 400°C.
  • Reduces inventory - suitable for a wide range of metals and applications.
  • Easy to use - stable, fine particle size graphite dispersion, can be used as supplied or easily diluted with water to form a dispersion.
  • Operator and Environmentally friendly - mineral oil and ammonia free.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 802.02 - Water miscible synthetic hot forging lubricant

Houghton Fenella Fluid F 802.02 - Water miscible synthetic hot forging lubricant (graphite free) - gf/12416

 

FENELLA FLUID F 802.02 is a synthetic colorless and odorless water extendable release agent, graphite and oil free which provides excellent lubrication of the dies in forging and hot-steel pressing on automatic high-volume production systems (Hatebur or Sakamura).

 

Applications:

The use of a FENELLA FLUID F 802.02 solution on the horizontal systems for hot forging (Hotmatic, Hatebur) allows the production of complex pieces (extruded forgings, on HFE machine) and improves the metal flow (extrusion) providing efficient die filling, pressure reduction and excellent release action (example: flanged Bearings).

Use of FENELLA FLUID F 802.02 improves the die life in comparison with water.

Due to the lubricant delivery systems met on some kind of presses, FENELLA FLUID F 802.02 has been developed to reduce rust phenomenon.

 

Advantages:

  • Reduces costs and increases productivity - excellent forming properties, good release, reduces wear on the dies, low foaming, clean surfaces on the metal surface after forging reduce subsequent cleaning operations.
  • Easy to use - easy to mix with water and control with a refractometer, forms a stable solution that uniformly wets the die surface.
  • Operator and Environmentally friendly - graphite and oil free for a clean working environment. Ammonia free for a pleasant working environment.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 803 G - Water and graphite based hot forging release ag

Houghton Fenella Fluid F 803 G - Water and graphite based hot forging release agent - gf/12417

 

FENELLA FLUID F 803 G is a lubricant/release-agent based on water dispersed colloidal graphite. Ultra-fine graphite particle size allows excellent film forming, the possibility of high dilution ratio and stability against settling out, for both concentrated product and diluted dispersion.

Its main application is with the hot forging of steel.

 

Applications:

FENELLA FLUID F 803 G is applied with success on both mechanical and screw presses and hammer, even for very severe operations with high extrusion rates of material, to form difficult pieces.

FENELLA FLUID F 803 G forms a smooth film on the die with superior release and lubricating properties. The film provides a good metal flow during deformation at high temperatures, and no builtd-up of residual film is left on the die.

FENELLA FLUID F 803 G advantages compared with oil products - during application there is no danger of fume, flame or explosions, therefore no risk of die cracks and rapid wear, whilst the hygiene conditions for users are considerably improved.

 

Advantages:

  • Reduces costs and increases productivity - excellent forming properties, good release, reduces wear on the dies, low foaming, clean surfaces on the metal surface after forging reduce subsequent cleaning operations.
  • Easy to use - easy to mix with water, forms a stable solution that uniformly wets the die surface.
  • Operator and Environmentally friendly - graphite and oil free for a clean working environment. Ammonia free for a pleasant working environment.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

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Houghton Fenella Fluid F 403 - Water miscible synthetic hot forging lubricant -

Houghton Fenella Fluid F 403 - Water miscible synthetic hot forging lubricant (graphite free)  - gf/12507

 

FENELLA FLUID F 403 is a water soluble, graphite and oil free release-agent for hot forging of ferrous metals.

 

Applications:

FENELLA FLUID F 403 is used for medium difficulty hot forging of complex shapes, such as rocker arms, on mechanical presses.

FENELLA FLUID F 403 forms a white coating on the die with excellent release and lubricating properties. This coating allows a good metal flow during hot forging, leaving an adherent and resistant film on the die, even at high die temperatures.

 

Advantages:

  • Reduces costs and increases productivity - good forming properties, good release, reduces wear on the dies, low foaming, economical, clean surfaces on the metal surface after forging reduce subsequent cleaning operations.
  • Easy to use - easy to mix with water and control with a refractometer, forms a stable solution that uniformly wets the die surface.
  • Operator and Environmentally friendly - graphite and oil free for a clean working environment. Ammonia free for a pleasant working environment.

 

Pack sizes available - 209ltr barrels, 20ltr drums, 1000ltr IBC's

Discover More +