Kernow Oils - Lubricant Solutions

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Soluble Coolants

Houghton Hocut 3280 - Soluble metalworking fluid - 13050

Houghton Hocut 3280 - High lubricity chlorine and sulphur free soluble oil - 13050

 

Hocut 3280 is based upon chlorine-free, high performance lubricity agents blended with severely refined mineral oils. The resultant rich milky emulsion is very low foaming and provides excellent corrosion protection. The product also has a very effective package to give extended and predictable sump life in single sump machines.

 

Applications:

The high performance characteristics of Hocut 3280 make it ideal for heavy duty machining of medium alloy steels and for machining aluminium and its alloys including difficult operations such as tapping and reaming. Hocut 3280 is suitable for high pressure coolant systems associated with modern CNC machine tools. The product is also suitable for a wide range of water hardness typically 50-300ppm make up hardness.

Recommendations for use: General machining 4% - 6%, Heavy duty machining 6% - 10%

 

Advantages:

  • High lubricity
  • Stable milky emulsion
  • Predictable sump-life
  • Low foaming
  • No sticky residues
  • Secondary amine free
  • Chlorine-free
  • Stable in hard water
  • Suitable for all materials including ferrous, aluminium alloys and yellow metals

 

Available pack sizes: 205ltr & 20ltr

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Houghton Hocut 3380 - Soluble metalworking fluid - 13055

Houghton Hocut 3380 - High lubricity chlorine-free long-life soluble oil - 13055

 

Hocut 3380 is based upon latest global Houghton technology. The low foaming milky emulsion uses chlorine-free high performance lubricity agents to give superior surface finish and tooling performance. Hocut 3380 is also formulated with an outstanding package which ensures ultra long sump-life without the need for biocide additions.

 

Applications:

The high performance characteristics of Hocut 3380 is ideal for machining automotive aluminium, titanium, inconel, and alloy steels. Hocut 3380 is specifically designed for highpressure coolant systems associated with modern CNC machine tools while ultra long-life and freedom from biocide additions make the product suitable for both centralised systems and single-sump machines.
Nb. For more sensitive aerospace aluminium alloys, sister product Hocut 795B is available based on the same long life chemistry.

Recommendations for use: Medium duty machining 4% - 6%, Heavy duty machining 5% - 10%, Heavy duty grinding 5% - 10%

 

Advantages:

  • High lubricity milky emulsion
  • Chlorine-free
  • Very low foaming
  • No sticky residues
  • Excellent hard water corrosion protection
  • Very safe to use
  • Rolls Royce CSS131 approved
  • Free from animal fats and derivatives

 

Available pack sizes: 205ltr & 20ltr

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Houghton Hocut 795B - Souble metalworking fluid - 13063

Houghton Hocut 795B - High lubricity chlorine-free long-life soluble oil - 13063

 

Hocut 795B is based upon latest global Houghton technology. The low foaming milky emulsion uses chlorine-free high performance lubricity agents to give superior surface finish and tooling performance. Hocut 795B is also formulated with an outstanding new package for ultra long sump-life. Hocut 795B is very safe to use, is free from chlorine and biocides.

 

Applications:

The high performance and non-staining characteristics of Hocut 795B is ideal for machining aluminium, aerospace materials, and high alloy steels. Hocut 795B is specifically designed for high-pressure coolant systems associated with modern CNC machine tools while ultra long-life and freedom from biocide additions make the product suitable for both centralised systems and single-sump machines. Hocut 795B is also non-staining to aluminium and is ideal for machining of aerospace materials.

Recommendations for use: Medium duty machining 5% - 7%, Heavy duty machining 6% - 10%, Heavy duty grinding 5% - 10%

 

Advantages:

  • High lubricity milky emulsion
  • Chlorine-free
  • Biocide-free
  • Very low foaming
  • No sticky residues
  • Ultra long sump-life
  • Excellent hard water corrosion protection
  • Very safe to use
  • Does not stain aluminium
  • Boeing and Airbus approved
  • Rolls Royce approved

 

Available pack sizes: 1000ltr IBC, 205ltr & 20ltr

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Houghton Hocut 795M - Soluble metalworking fluid - 13074

Houghton Hocut 795M - High lubricity chlorine-free long-life soluble oil - 13074

 

Hocut 795M is based upon latest global Houghton ‘795’ coolant technology. The low foaming milky emulsion uses chlorine-free high performance lubricity agents to give superior surface finish and tooling performance. Hocut 795M is also formulated with an outstanding package which ensures ultra long sump-life without the need for biocide additions.

 

Applications:

The high performance and non-staining characteristics of Hocut 795M is ideal for machining aluminium, aerospace materials, and high alloy steels. Hocut 795M is specifically designed for high-pressure coolant systems associated with modern CNC machine tools while ultra long-life and freedom from biocide additions make the product suitable for both centralised systems and single-sump machines. Hocut 795M is non staining to aluminium.

Recommendations for use: Medium duty machining 4% - 6%, Heavy duty machining 5% - 10%, Heavy duty grinding 5% - 10%

 

Advantages:

  • High lubricity milky emulsion
  • Chlorine-free
  • Very low foaming
  • No sticky residues
  • Ultra long sump-life
  • Excellent hard water corrosion protection
  • Very safe to use
  • Does not stain aluminium

 

Available pack sizes: 1000ltr IBC, 205ltr & 20ltr

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Houghton Hocut 795SC - Soluble metalworking fluid - 13078

Houghton Hocut 795SC - High lubricity long-life soluble oil for hard water applications - 13078

 

Hocut 795SC is based upon latest global Houghton technology. The low foaming milky emulsion uses chlorine free high performance lubricity agents to give superior surface finish and is formulated with an outstanding package which ensures ultra long sump-life without the need for biocide additions. Hocut 795SC is very safe to use, is free from boron, chlorine and biocides.

 

Applications:

The high performance and non-staining characteristics of Hocut 795SC is ideal for machining a wide range of materials including aluminium, high alloy steels and cast iron. Hocut 795SC is designed for high-pressure coolant systems associated with modern CNC machine tools while ultra longlife and freedom from biocide additions make the product suitable for both central systems and single-sump machines. The advanced Hocut 795SC formulation is specially formulated to give superior emulsion stability and freedom from sticky soaps formation in hard make-up water areas.

Recommendations for use: Medium duty machining 4% - 6%, Heavy duty machining 5% - 15%, Heavy duty grinding 5% - 10%

 

Advantages:

  • High lubricity milky emulsion
  • Very stable in hard water
  • Resists formation of sticky hard water soaps
  • Clean running in use
  • Chlorine-free
  • Biocide-free
  • Ultra long sump-life
  • Excellent hard water corrosion protection
  • Suitable for ferrous and non ferrous materials
  • Inhibits staining of aluminium alloys
  • Rolls Royce CSS131full approval

 

Available pack sizes: 1000ltr IBC, 205ltr & 20ltr

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Houghton Houghto-Grind 590 - Synthetic grinding coolant - 15340

Houghton Houghto-Grind 590 - Synthetic grinding coolant - 15340

 

Cost effective replacement of traditional amine-nitrite grinding fluids can be achieved by using Houghto-Grind 590. The product has been formulated with a superior package of synthetic wetting agents and corrosion inhibitors to give low foaming solutions in a wide range of water qualities.

 

Applications:

Houghto-Grind 590 can be used on all grinding operations that benefit from the use of synthetic coolants. It exhibits excellent flushing action that maintains clean grinding wheels, thus ensuring high surface finish. The in use coolant also rejects tramp oil effectively allowing the solution to remain transparent for work piece visibility.

Recommendations for use: Ferrous grinding 3% - 5%

 

Advantages:

  • Nitrite free
  • Superb grinding performance
  • Excellent corrosion protection
  • Maintains open wheel conditions
  • Excellent workpiece visibility
  • Free from sticky residues
  • Low air entrainment
  • Good tramp oil rejection

 

Available pack sizes: 205ltr & 20ltr

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Houghton Dascosol 2900 - Soluble metalworking fluid - 17005

Houghton Dascosol 2900 - High Performance enhancer Extreme Pressure Coolant for Hard and Soft Water - 17005

 

Applications:

Dascosol 2900 is a high performance water-soluble coolant designed for moderate to difficult machining operations where the water supply is determined to be between 50-400 ppm as CaCO3, (3°-25° dH). Dascosol 2900 is suitable for a wide range of difficult machining processes on nonferrous and other high performance alloys. Dascosol 2900 is specially designed to be low foaming under high pressures and flow rates, especially in systems with good filtration, which can remove the anti-foam used in many other coolants.

Dascosol 2900 is an ideal choice for the following operations:

  • reaming
  • tapping and threading
  • broaching
  • sawing
  • deep hole drilling and boring
  • heavy duty turning
  • milling

 

Advantages:

  • Oil based emulsion
  • Contains highly effective lubricity and EP additives
  • Low foaming at high pressures
  • Allows high speeds and feeds while providing good tool life and surface finish
  • Suitable for most water supplies
  • High performance in arduous operations
  • Excellent surface finish, especially with non-ferrous materials
  • Suitable for alloys of steel, aluminium,brass, titanium and other exotic alloys.
  • High resistance to microorganisms
  • Good filtration properties
  • Compatible with aluminium grades 2024, 6061, 7075, LM25
  • Complies with TRGS 611

 

Available pack sizes: 205ltr & 20ltr

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Houghton Dascosol 102W - Water soluble machining fluid - 17006

Houghton Dascosol 102W - Water soluble machining fluid for steel, aluminium and non-ferrous alloys - 17006

 

Applications:

DASCOSOL 102W is an economical highly fatted watersoluble coolant designed for machining operations where the water supply is determined to be below 400 ppm as CaCO3.
DASCOSOL 102W is suitable for a wide range of machining processes on non-ferrous and steel alloys:

  • reaming
  • tapping and threading
  • deep hole drilling and boring
  • turning
  • milling
  • centreless grinding
  • non-ferrous forming and roll forming
  • forming steel forms and tubes

DASCOSOL 102W is compounded to form a stable emulsion in both hard and soft water. The product is highly inhibited against bacterial growth and will give excellent protection against rust to machined components and machine tools.

Recommendations for use: General Machining 4-6%, Aluminium Machining 6-10%, Drilling, Tapping and Forming 8-12%

 

Advantages:

  • Oil based emulsion
  • Contains highly effective lubricity additives
  • Low foaming at high pressures
  • Allows high speeds and feeds whilst providing good tool life and surface finish.
  • Suitable for a wide range of water hardness
  • High performance in arduous operations
  • Excellent surface finish, especially with nonferrous materials
  • Suitable for alloys of steel, aluminium, brass, titanium, nickel, and copper.
  • Free from Diethanolamine
  • Free from chlorine, sulphur and phosphorus EP additives
  • High resistance to microorganisms
  • Good filtration properties
  • Compatible with aluminium grades 2024, 6061, 7075, LM25
  • TRGS 611 compliant

 

Pack sizes available: 205ltr & 20ltr

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Houghton Dascool 2010W - Soluble metalworking fluid - 17007

Houghton Dascool 2010W - High performance, semi-synthetic, machining and grinding coolant - 17007

 

DASCOOL 2010W is a low oil content semi-synthetic general purpose machining and grinding coolant combining superior detergency and emulsion stability to maintain tools and wheels free from debris.

 

Applications:

Dascool 2010W is designed for an initial water hardness of 50 - 200 ppm as CaCO3 (3° - 12° dH). Low oil content and high detergency makes the product ideal for use with low to medium alloy steels and especially cast iron. Dascool 2010W unifies the detergency of synthetics with the surface finish and rust prevention of emulsions to eliminate residues and wheel loading. This makes the product an ideal grinding fluid for ferrous materials. A high reserve alkalinity this overcomes the acidic nature of cast iron metals and reduces the build up of graphite and fines on machine surfaces.

Recommendations for use: Light to medium duty machining 4% - 6%, Grinding ferrous materials 4% - 6%

 

Advantages:

  • Exceptional detergency properties
  • Very long sump life
  • Forms stable emulsions
  • Excellent corrosion protection
  • Ideal rationalisation product
  • Low foaming
  • Excellent filtration properties
  • Keeps grinding wheels open
  • Reduces phosphine in cast iron machining
  • TRGS 611 compliant

 

Availabe pack sizes: 205ltr & 20ltr

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Houghton Hi-D 1080E - Soluble metalworking fluid - 17011

Houghton Hi-D 1080E - Creep Feed Grinding and Machining Coolant - 17011

 

Applications:

HI-D 1080E has been developed primarily for the extremely demanding application of creep feed grinding. In addition to this critical operation, it is inevitably suited to all other general machining and grinding operations. The versatility of this product permits outstanding foam control and hard water tolerance even under most adverse conditions.

HI-D 1080E is an ideal choice for the following types of operations:

  • creep feed grinding
  • tapping
  • broaching
  • gear cutting
  • heavy duty turning
  • milling operations

HI-D 1080E is ideally suited for grinding and machining of steel alloys, stainless steel, titanium and nickel based alloys. The superior lubricity characteristics of the product ensure that excellent finish and tool life is achieved even on the most arduous machining operations and materials.

 

Advantages:

  • Exceptional lubricity properties
  • No machine sticking problems
  • High degree of rust control and corrosion protection
  • Needs little control in service
  • Ideal rationalisation product
  • Low foaming
  • Free from Diethanolamine
  • Good resistance to microorganisms
  • Good filtration properties

 

Available pack sizes: 205ltr

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