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Castrol Iloform PN 223 - Chlorine free vanishing oil - 7578

Castrol Iloform PN 223 - Chlorine free vanishing oil - 7578

 

Castrol Iloform™ PN 223 is a low viscosity, chlorine and heavy metal free, metal stamping fluid. It is a blend of high lubricity boundary lubrication additives, in a low odour, dearomatised hydrocarbon.

 

Application

Iloform PN 223 is specially formulated for use in light duty sheet stamping operations where very low residues are required, in most cases eliminating the need for inter process cleaning. It is especially recommended for use in electrical steel stamping applications. It is suitable for use on light gauge uncoated steels as well as zinc coated steels, and yellow metals.

 

Advantages

  • Excellent health, safety and environmental profile. Formulated on mild odour, very low aromatic dearomatised hydrocarbon and free from chlorinated and heavy metal containing constituents such as Barium.
  • Contains high performance boundary lubricants which maximise punch life and provide excellent surface finish.
  • Minimises costs associated with tool repolishing.
  • Reliable short term corrosion protection minimises rework costs.
  • Quick drying, low residue characteristics can eliminate requirements for inter process cleaning.
  • Superior wetting provides thin, homogenous lubricating film.
  • Low viscosity. Maximises flushing effect to aid removal of particulates from punches and dies, minimising component defects. Reduces drag out rates hence reduces product consumption.
  • Low odour and improved working environment. Excellent operator acceptability.

 

Pack size available - 165kg drum

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Castrol Iloform PS 104 - Chlorine free neat forming oil - 7599

Castrol Iloform PS 104 - Chlorine free neat forming oil - 7599

 

Castrol Iloform™ PS 104 is a water soluble, forming paste, which does not contain inorganic fillers and is chlorine and heavy metal free. It is specifically developed for medium duty deep drawing operations. It is a blend of high performance boundary lubricants, emulsifiers and corrosion inhibitors, in a fully solvent refined paraffinic mineral oil.

 

Application

Iloform PS 104 is specially formulated for use in single die and progressive die presses for medium duty deep drawing applications. It is suitable for use on steels, aluminium and aluminium alloys, copper and brass.
Iloform PS 104 can be used as supplied or used diluted in water to a minimum concentration of 10%v/v oil to water, for less difficult operations. Forms a stable milky white emulsion in water.

 

Advantages

  • Formulated on solvent refined mineral oil. Does not contain hazardous aromatic constituents. Free from chlorine and heavy metals such as Barium. Lower disposal costs.
  • Contains high performance lubricity and anti wear additives. Maximises die life and provides excellent surface finish. Reduces scrap and rework costs as well as minimising costs associated with die repolishing.
  • Can be used diluted in water, forming a stable milky emulsion. Economical in use and reduces product consumption.
  • Non filled and water soluble, therefore easier cleaning with water based alkali cleaners.
  • Versatile and multi metal compatible, therefore offers potential for product consolidation.
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Castrol Iloform PS 301 - Synthetic Soluble Forming Oil - 7608

Castrol Iloform PS 301 - Synthetic Soluble Forming Oil - 7608

 

Castrol Iloform PS 301 is a fully synthetic metalworking water based coolant that is recommended for use in the metal deformation industry which requires excellent metal wetting at low concentrations.

 

Application

Castrol Iloform PS 301 is used in low turbulent steel deformation processes which operate on a continuous bases 24 hours a day/7 days per week. To enable the fluid to be used at low concentrations it offers a very high degree of corrosion protection against ferrous and yellow metals and minimises cobalt leaching from machine tooling. Castrol Iloform PS 301 imparts excellent bacteria and fungus control and is highly mineral oil rejecting. A key feature of Iloform PS 301 is its ability to wet the metal surface before the deformation process which can significantly contribute to the elimination of a post cleaning stage. Iloform PS 301 can be removed by cold or warm water rinsing at lower than normal pressures. Contamination by Alphasyn CF 150 gear oil has no effect.

 

Advantages

  • Excellent corrosion protection. - No short term corrosion problem
  • Minimises cobalt leaching - Operator friendly
  • Excellent fines handling - Swarf easily removed
  • Oil rejecting - Stable coolant
  • Excellent bacteria and fungus control - Extended coolant life
  • Cleans the metal surface during the deformation process - Ease of operation
  • Cleans off with a cold or warm water rinse at low pressure - No major cleaning needed
  • Fully compatible with Iloform PS 305 & 300 - No cross contamination
  • Fully compatible with Alphasyn CF 150 gear oil - No cross contamination

 

Pack size available - 1000L IBC

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Castrol Iloform PS 305 - Synthetic Soluble Forming Oil - 7609

Castrol Iloform PS 305 - Synthetic Soluble Forming Oil - 7609

 

Castrol Iloform PS 305 is a fully synthetic metalworking water based coolant for use in metal deformation.

 

Application

Castrol Iloform PS 305 is used in the metal deformation industry where the coolant can contain up to 5% gear oil contamination. It is used in high speed steel deformation processes which operate on a continuous basis 24 hours a day/7 days per week. To enable the fluid to be used at low concentrations Iloform PS 305 offers a very high degree of corrosion protection against ferrous and yellow metals and minimises cobalt leaching from machine tooling. It is recommended for use with Castrol's fully compatible synthetic gear oil Alphasyn CF 150. The fluid can be removed by cold or warm water rinsing at low pressures. A low level of contamination of Iloform PS 305 with Alphasyn CF 150 gear oil is necessary for the deformation process. To enhance the metal cleaning stage a pre-treatment 'dip' with Iloform PS 301 is recommended. Use at concentrations between 1.6 to 3.3% in soft water in continuous steel deformation production processes with Alphasyn CF 150.

 

Advantages:

  • Excellent corrosion protection means no short term corrosion problems
  • Minimises cobalt leaching
  • Operator friendly
  • Swarf easily removed
  • Stable coolant
  • Excellent bacteria and fungus control means extended coolant life
  • Cleans the metal surface during the deformation process which reduces the need for cleaning
  • Cleans off with a cold or warm water rinse at low pressure

 

Pack sizes available - 1000L IBC

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Castrol Iloform TDN 81 - Neat forming oil - 7620

Castrol Iloform TDN 81 - Neat forming oil - 7620

 

Castrol Iloform™ TDN 81 is a medium viscosity, chlorinated, heavy duty forming fluid. It is a blend of high performance extreme pressure and lubricity additives in a fully solvent refined paraffinic mineral oil.

 

Application

Iloform TDN 81 is specially formulated for use in heavy duty deep drawing applications where extreme performance is required. It is suitable for use on medium to heavy gauge steels, stainless steel, and nickel alloy steels, as well as aluminium and aluminium alloys. Iloform TDN 81 is also recommended for use in stainless steel and alloy steel tube cold pilgering operations, where it is applied as an outer diameter roll lubricant, as well as machine gear box lubricant.

 

Advantages

  • Contains high performance, extreme pressure additives, which provide very high resistance to temperature and pressure, and high resistance to wear. Enhanced tool and die life, cuts downtime and reduces tooling costs.
  • Provides a homogenous and tenacious lubricating film. Maintains excellent performance in high throughput, or multi stage operations. Consistent, high surface quality.
  • Flexibility. Suitable for use on a wide range of applications and materials. Allows potential for product rationalisation.
  • Low odour and light colour. Excellent operator acceptance.

 

Pack sizes available - 20L, 208L drums

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Castrol Iloform TDS 8 - Multi-purpose Soluble Deformation Fluid - 7629

Castrol Iloform TDS 8 - Multi-purpose Soluble Deformation Fluid - 7629

 

Castrol Iloform™ TDS 8 is a chlorine-free, biostable, extreme pressure soluble metalforming product.

 

Application

Iloform TDS 8 is designed for multi-purpose and extreme pressure applications on non-ferrous and yellow metal deformation such as forward and backward extrusion, copper tube drawing, copper wire drawing. Iloform TDS 8 should be used as a 5% to 10% emulsion in water dependant on material type and method of deformation.

 

Advantages

  • Superior chlorine-free extreme pressure package - extended toolife and superior surface finish.
  • Excellent wetting & detergency properties - easier cleaning and compatible with heat treatment operations.
  • Biostable, resists bacterial and fungal growth - extended coolant life, reduced maintenance and machine downtime.
  • Contains multi metal corrosion inhibitors - suitable for multi metal operations and can be used as a rationalisation product.

 

Pack sizes available - 208ltr barrels

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Castrol Iloform BWN 178 - Chlorine free forming oil - 7636

Castrol Iloform BWN 178 - Chlorine free forming oil - 7636

 

Castrol Iloform™ BWN 178 is a low viscosity, chlorine free neat oil containing with fats and active sulphur additives for outstanding EP lubrication. Iloform BWN 178 is chlorine free and heavy metal free.

 

Application

Iloform BWN 178 is designed for use as a medium duty outer lubricant for hydroforming applications on ferrous metals. Its EP package enables the Iloform BWN 178 to also be suitable for a wide variety of drawing, deep drawing, and wire drawing applications. Iloform BWN 178 is designed to be used as received and can be applied via spray, drip, or flood.

 

Advantages

  • Excellent adhesiveness provides homogenous lubricating film.
  • Effective EP package results in exceptional surface finish and tool life.
  • Reliable protection against corrosion.
  • Good cleanability and demulsifying properties extend inner lube and subsequent cleaner bath life.
  • Chlorine free and heavy metal free supports environmental goals and operator acceptance.

 

Pack sizes available - 208ltr barrels

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Castrol Iloform RS 5116 - Synthetic forming fluid - 7668

Castrol Iloform RS 5116 - Synthetic forming fluid - 7668

 

Castrol Iloform™ RS 5116 is a fully synthetic, oil rejecting coolant containing a blend of high performance lubricity additives and a corrosion inhibitor system which provide dependable performance, when diluted with water.

 

Application

Iloform RS 5116 is a versatile product, suitable for use in various forming applications, such as welded tube rolling, cold rolling as well as an internal diameter lubricant for tubular hydroforming applications. Iloform RS 5116 can also be applied for deep drawing and sawing operations of steel material. Typical concentration range: 4 -10%.

 

Advantages

  • Extended coolant service life
  • Excellent surface finish
  • Reliable protection against corrosion
  • Easy to remove
  • Suitable for non-ferrous metal applications
  • Good demulsifying properties
  • Good filterability

 

Pack sizes available - 208ltr barrels

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Houghton Cut-Max BR17 - Neat cutting oil for broaching - 02341

Houghton Cut-Max BR17 - Neat cutting oil for broaching - 02341

 

Cut-Max BR17 is a chlorine-free low viscosity neat cutting oil formulated with specially selected refined mineral oils blended with polar compounds, extreme pressure, anti wear and lubricity additives. Cut-Max BR17 contains a special additive to limit mist formation.

 

Application:

Cut-Max BR17 is designed for all machining of steel where a low viscosity EP oil is required. Cut-Max BR17 is designed for automotive industry applications including broaching, gear hobbing and deep drilling. Cut-Max BR17 is particularly suitable for vertical broaching of con-rods at speeds of up to 12 metres per minute.

 

Advantages:

  • Suitable for a range of difficult machining applications
  • ?Excellent wetability for shaving and grinding
  • ?Minimises drag out
  • ?Excellent EP and anti-wear properties
  • ?Separates easily from water based cleaners to give extend cleaner tank life
  • ?Low misting formula
  • ?Low odour and pleasant to use
  • ?Resistant to oxidation for long service life
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Houghton Macron 805 M-10 VEG - Neat Cutting Oil - 02850

Houghton Macron 805 M-10 VEG - Neat Cutting Oil - 02850

 

Macron 805 M-10 VEG is based on special synthetic esters from renewable raw materials, and has a well-balanced combination of heavy metal free EP and anti-wear additives for optimal lubrication.

 

Application:

Macron 805 M-10 VEG is designed for heavy duty operations such as gear grinding, hobbing, turning, deep hole drilling, lapping and high speed grinding, with a wide range of materials such as steel of high tensile strength, titanium, yellow metals and aluminum alloys.

 

Advantages:

  • Chlorine free
  • Aromatic hydrocarbon free
  • Low oil mist and vapor
  • Light colour
  • Light odour
  • Ash-less (zinc free)
  • Biodegradable
  • Excellent oxidation stability
  • From vegetable raw materials
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