Kernow Oils - Lubricant Solutions

High Performance

High Performance Products

Castrol Molub-Alloy 823-2 - Food Quality Grease - 4388

Castrol Molub-Alloy 823-2 - Food Quality Grease - 4388

 

Molub-Alloy 823 Greases were developed for general lubrication of food machinery.

Available in 18Kg tins, 10x400g cartridges

 

Application

Molub-Alloy 823 Greases have been approved as 'physiologically harmless' by Landesgewerbe-Anstalt LGA Bayern. The have also been approved by the US Department of Agriculture (USDA) as H1 lubricants which can be used in the food and beverage industry even if incidental contact with food products is possible. The base fluid and all other ingredients used comply with Sections 178.3570 and 178.3520 of the FDA guidelines. A select base oil blend plus an FDA approved thickener provide good adhesion, film strength, and water-wash resistance even at elevated temperatures. Drip-free characteristics and the off-white colour of Molub-Alloy 823 Greases compliment housekeeping efforts in the food industry. A high performance combination of food grade additives provides excellent anti-wear protection. The combination of additives and blending techniques maximise rust and oxidation characteristics for effective rust protection and long service life of the grease. Molub-Alloy 823 Greases were developed to lubricate food machinery in elevated temperature applications where incidental contact with food is possible. They are recommended for sleeve and anti-friction bearings in overhead conveyors and other material handling equipment. Lighter consistency 823-0 Grease can be used in gear cases where a non-channelling slump grease is needed to control leakage. USDA H1 / NSF Approved certificate no. 125522.

 

 

User benefits include:

  • H1 lubricants
  • Can be used if incidental contact with food products is possible
  • Very high melting point and non-drip characteristics
  • Minimise product contamination.
  • Unique water resistance
  • Provides continuous protection even when equipment is washed down periodically

 

Additional Information:

  • Molub-Alloy 823 Greases should not be mixed with greases using a different thickener. Lubrication intervals should be increased gradually to ensure complete removal of previous lubricant.
  • At higher temperatures (above 100ºC) relubrication intervals should be established by inspection.
  • Molub-Alloy 823 Greases may be applied manually or with automatic dispensing equipment.
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Castrol Tribol 3020/1000-1 - Duty greases with TGOA® - 4395

Castrol Tribol 3020/1000-1 - Duty greases with TGOA® - 4395

 

Tribol® 3020/1000 greases are designed for very heavy duty service in adverse environments. Formulated with lithium soap as thickener, high viscosity mineral oil and advanced TGOA® additive system they are able to withstand high continuous loads, shock loads and vibrations. The TGOA® additive package outperforms all other EP and anti-wear additives because of its unique action on frictional surfaces.

Available in 18Kg tins

 

Application

Typical applications for Tribol® 3020/1000 are in rolling and sliding bearings, bushings, slides and curved tooth couplings, especially where loads are high and relative speeds are low. Such applications are found in heavy duty industries including mining, construction on shore drilling and offshore installations. Application of Tribol® 3020/1000 may be made manually with grease guns or automatic dispensing systems. Temperature operating range from –30°C to +120°C.

 

Conditions of Use 

Tribol® 3020/1000 should not be mixed with greases using a different thickener. Lubrication intervals should be increased gradually to ensure complete removal of previous lubricant and to use the TGOA® additives to their full advantages.

 

Advantages

  • Tribol® 3020/1000 offer optimum protection and long life to seals, as well as forming a protective barrier in damaged seals.
  • Reduced friction due to the effect of the TGOA® additives is most evident under boundary and mixed film lubrication conditions. This benefit is most pronounced where frequent start-ups, slow speeds or high and unexpected loads are encountered.
  • Resists centrifugal fling out due to its high base oil viscosity and cohesive characteristics.
  • Operation with longer parts life and extended lubrication cycles.
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Castrol Tribol 4020-220-2 & 4020-460-2 - Lithium Complex Grease - 4401

Castrol Tribol 4020-220-2 & 4020-460-2 -  NLGI 2 Multipurpose Lithium Complex Grease - 4401

 

Castrol TribolTM 4020 greases are formulated from highly-refined petroleum base oils, a lithium complex thickener, and Tribol Grease Oil Additive (TGOA), the latest advancement in the field of friction reducing and surface improving additive technology. These multi-service greases are designed to extend the service life of bearings in heavy-duty and elevated temperature applications.

The load-carrying, anti-wear, and friction reducing capabilities of Tribol 4020 greases exceed conventional complex greases due to the advanced TGOA additive technology. Under relatively high specific loads and related temperatures, this technology promotes a non-destructive smoothing of surface roughness in the micro-range. This smoothing effect reduces friction and leads to an increase of the actual load-bearing surface.

If surface roughness peaks redevelop because of shock loads or stop-and-go operation, the TGOA additive package automatically reactivates. Surface roughness is again smoothed and lubrication optimised.

 

Application

Tribol 4020 greases were formulated as multi-service lubricants for heavy-duty applications of plain and anti-friction bearings under medium-to-high loads. The TGOA additives are very effective in protecting the machined surfaces of bearings during the critical ‘running-in’ period. Good bearing surfaces are essential for long bearing life. Tribol 4020 is commonly used as a plant-wide lubricant in the automotive industry as well as industries where the preference is for a high-performance non-dark grease.

 

Advantages

  • Advanced TGOA additive technology – multiple benefits including reduced friction, temperatures and noise, increased load carrying ability, and superior surface protection.
  • Excellent water resistance – the coating film stays on the surface even in the presence of water.
  • Excellent mechanical stability and adhesion – the grease keeps its consistency in service ensuring long term protection and reduced consumption as film stays between lubricated surfaces.
  • Superior oxidation resistance – prevents corrosive activity on bearings in aggressive environments.
  • Formulated to address environmental concerns – it is free of antimony, barium, lead and zinc.

 

ISO Viscosity Grades and pack sizes available

TRIBOL 4020 – ISO VG 220 NLGI 2 - 18KG TIN

TRIBOL 4020 – ISO VG 460 NLGI  2  - 18KG CAN   &  190KG DRUM

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Castrol Molub-Alloy 9141-1 - High-temperature grease - 4406

Castrol Molub-Alloy 9141-1 - High temperature grease for steel industry applications - 4406

 

CASTROL MOLUB-ALLOY® 9141-1 is designed as a multi-purpose grease for applications in steel and heavy industries. Especially in hot rolling mills and continuous caster bearing lubrication, CASTROL MOLUB-ALLOY® 9141-1 has proven its performance. Owing to the unique combination of lithium and aluminium complex thickener systems CASTROL MOLUBALLOY® 9141-1 resists hardening or softening during intense heating inside tubes, feed-lines and bearings, as well as running off due to water contamination, which is often found in the steel industry. CASTROL MOLUB-ALLOY® 9141-1 is manufactured from mineral oil, which was selected for optimum physical and chemical stability. The combined lithium/aluminium complex system provides excellent stability at elevated temperatures and applications exposed to water contamination. A selected blend of additives support the lubricating film formation. Corrosion and oxidation inhibiting characteristics ensure optimum rust protection and long service life of the grease.

Available in 18Kg tins, 52kg keg

 

Application

Typical applications are sliding and rolling bearings of low to moderate speed in the steel industry. Especially in continuous casters and hot rolling mills, where the lubricant is exposed to elevated temperatures and high water contamination, the advantages of CASTROL MOLUB-ALLOY® 9141-1 become apparent. Can be used at operating temperature ranges of -20 to +140°C according to DIN 51502. Depending on the ambient conditions and applications CASTROL MOLUB-ALLOY® 9141-1 may also be used at different temperatures.

 

User benefits include:

  • The unique thickener combination provides excellent resistance to the washing action of hot or cold process water in service.
  • During times of intensive heating inside tubes and feed-lines CASTROL MOLUB-ALLOY® 9141-1 resists hardening and softening.
  • Increased load carrying capacity are achieved with high-viscosity base oils and a selected blend of additives.
  • Excellent grease stability guarantees extended relubrication cycles.
  • Increased service life of the bearings results in lowered maintenance and repair costs.

 

Additional Information:

  • Relubrication intervals should be extended gradually to remove previous lubricant completely.
  • Relubrication intervals depend an temperature, type and condition of the bearing, as well as ambient conditions of the application. Therefore, the intervals must be determined with each application.
  • At operating temperatures above 140°C frequent relubrication should take place.
  • Apart from being applied via a manual grease gun CASTROL MOLUB-ALLOY® 9141-1 can also be used in automatic lubricating systems suited for NLGI 2 greases.
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Castrol Tribol Foodproof 8765 - Food Grade Grease - 4410

Castrol Tribol Foodproof 8765 - Food Grade Grease - 4410

 

Tribol FoodProof 8765 Grease is manufactured from white oils, a synthetic fluid and a bentonite thickener selected to meet USDA H1 requirements. USDA H1 / NSF Approved certificate no. 119616.

Available in 18Kg tins

 

Application

Tribol FoodProof 8765 Grease is a high viscous lubricating grease specially developed for the food and beverage industries. Especially suited for the lubrication of applications which are exposed to water contamination, e.g. due to periodical cleaning of the equipment. The raw materials are selected to meet the requirements of USDA-H1, i.e. for applications where incidental food contact is possible. Typical applications are ways and sliding surfaces, plain and anti-friction bearings. Tribol FoodProof 8765 Grease offers good tackiness and excellent water stability. Applications exposed to water and even under water are sufficiently lubricated. Tribol FoodProof 8765 Grease is also suited for the lubrication of open drive gear units.

 

 

User benefits include:

  • Formulated to USDA H1 requirements - May be used in all applications where incidental food contact is possible.
  • Good tackiness, high dropping point and the cosmetic appearance assist in clean maintenance in the food and beverage industries.

 

Additional Information:

Tribol FoodProof 8765 is not miscible with other greases. Therefore relubrication intervals should only be extended after thorough cleaning from previously used greases.

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Castrol Molub-Alloy 892 XCL - Tenter Frame Oil - 4417

Castrol Molub-Alloy 892 XCL - Tenter Frame Oil - 4417


Synthetic chain lubricant.
Designed to meet the requirements of high temperature tentering frames in the textile and related industries.


ISO Viscosity and pack sizes available
MOLUB-ALLOY 892 XCL OIL - 185 KG DRUM

 

DESCRIPTION
Molub-Alloy 892 XCL is manufactured from high quality synthetic lubricant base stocks and compounded for extremely low volatility at high operating temperatures. It is designed to meet the lubrication requirements of high temperatures tentering frames in the textile and related industries. Because of its controlled volatility, Molub-Alloy 892 XCL will remain liquid longer than petroleum or conventional synthetic lubricants.

Molub-Alloy 892 XCL exhibits excellent rust and oxidation resistance and contains a balanced blend of specially engineered lubricating solids. These Molub-Alloy lubricating solids give added protection against metal-to-metal contact, which contributes toward longer service life of both the machinery and the lubricant.

It may be applied by drip, bath, spray, splash, disc or slinger or by major manufactures automatic oil dispensing equipment.

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Castrol Tribol 1730/100 - Chain Oil - 4421

Castrol Tribol 1730/100 - Chain Oil - 4421

 

Semi Synthetic chain lubricant.
Conveyor and drive chains, low to medium temperatures and loads.


ISO Viscosity and pack sizes available
TRIBOL 1730/100 - 17KG CAN

 

DESCRIPTION

CASTROL TRIBOL™ 1730 is a unique Chain Oil developed for normal temperatures and peak temperatures up to 150°C. It shows excellent affinity for metal surfaces and has outstanding penetration characteristics. Special antiwear additives provide supreme lubrication properties in boundary and mixed friction areas.
CASTROL TRIBOL 1730 Chain Oil is formulated from a blend of synthetic esters and selected mineral oil. This guarantees high oxidation stability even at elevated temperatures.
Rust and Oxidation inhibitors protect chains from corrosion at standstill and extend the lubricant life.

 

APPLICATION

CASTROL TRIBOL 1730 is used for lubrication of conveyor and power transmission chains at room temperatures or elevated temperatures in moist environments. It can be applied by drip-, spray- or brush or used in automatic lubrication systems.

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Castrol Tribol 1430 - High-temperature chain oil - 4425

Castrol Tribol 1430 - High-temperature chain oil - 4425

 

CASTROL TRIBOL™ 1430 high-temperature chain oil is formulated for the lubrication of oven chains. The low evaporation tendency of the high-quality aromatic ester synthetic base fluid ensures extended lubrication intervals as well as a clean and economic application. The viscosity of CASTROL TRIBOL 1430 delivers excellent wetting of chain pins at temperatures even above 150°C. The product contains anti-wear additives for additional protection in the areas of boundary and mixed friction lubrication and at high operating temperatures. Rust and oxidation inhibitors protect chains from corrosion at standstill and extend the lubricant's life.

Available in 18Kg cans

 

Application

  • CASTROL TRIBOL 1430 high-temperature chain oil is especially recommended for chain lubrication at temperatures above 150 °C.
  • It is used for the lubrication of oven chains in lithographic printing plants and in the coating industry as well as in drying ovens in the automotive industry.
  • It may be applied by drip, spray, splash and pressurized lubricating systems compatible with oils of this viscosity.

 

 

User benefits include:

  • The good evaporation characteristics of CASTROL TRIBOL 1430 can reduce the amount of lubricant required and / or extend the interval between re-application.
  • Reduced application minimises dripping or "blow-off".
  • Excellent fluid film and anti-wear properties control chain wear.
  • Self-cleaning action eliminates the need to stop production periodically to clean equipment.
  • Dissolve and facilitates the removal of carbonaceous residues left by previous lubricants.
  • Fire and explosion hazards are greatly reduced. The ignition temperature far exceeds that of petroleum products.
  • Low residue forming properties - any residues formed are still fluid and have lubricating properties.
  • Compatible with the following sealing materials: Fluoroelastomers, silicone rubber, nitrile rubber (with more than 30%, acrylonitrile) and EPDM-elastomers.
  • Excellent wetting and adhesive properties.
  • Cost reductions may be achieved by reduced friction, extended lubrication cycles, reduced soiling, decreased downtime for repairs and maintenance and longer service life of machine components.

 

Additional Information:

  • Do not use CASTROL TRIBOL 1430 high-temperature chain oil with seals under made of chloroprene rubber.
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Castrol Molub-Alloy Chain Oil 22 - Chain Lubricant - 4441

Castrol Molub-Alloy Chain Oil 22 - Chain Lubricant - 4441


Multi-service chain lubricants designed for use in a variety of plant-wide chain applications. ISO 22 version also available in a spray


ISO Viscosity and pack sizes available
Castrol MOLUB-ALLOY CHAIN OIL 22 16KG CAN

 

Castrol Molub-Alloy™ Chain Oils are multi-service chain lubricants designed for use in a variety of plant wide chain applications. These lubricants are manufactured from a combination of the highest quality components including, anti-wear/extreme pressure additive system with advanced Molub-Alloy lubricating solids. They are also compounded to inhibit oxidation and to protect against rust and corrosion.

 

Application

Molub-Alloy Chain Oil 22 is an excellent lubricant for wire ropes, especially those with a sisal or polypropylene core. It is highly inhibited to protect against rust and corrosion to protect the rope from within.

Molub-Alloy Chain Oil 100 is widely used in chain and conveyor applications where non-drip characteristics are desirable to reduce oil loss or "fling-off". It can also be used on chains where earlier wear conditions and expanded clearances exist. Molub-Alloy Chain Oil 100 resists the washing action of water and detergent wash systems and offers both corrosion and wear protection in wet environments.

Molub-Alloy Chain Oil are used on conveyors and chains operating at temperatures up to 90°C/190°F. They can be used intermittently at higher temperatures up to 150°C/300°F but more frequent relubrication may be required.

Molub-Alloy Chain Oils can be applied by brush, drip, spray, mist, automatic dispensing equipment, central oiling or circulation systems.

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Castrol Molub-Alloy Chain Oil 22 Spray - Multi-service chain lubricant - 4464

Castrol Molub-Alloy Chain Oil 22 Spray - Multi-service chain lubricant - 4464

 

Multi-service chain lubricants designed for use in a variety of plant-wide chain applications. ISO 22 version also available in a spray
ISO Viscosity and pack sizes available

Castrol MOLUB-ALLOY CHAIN OIL 22 Spray - 12X400ML AERO
Castrol MOLUB-ALLOY CHAIN OIL 22 - 16KG CAN

 

DESCRIPTION
Castrol Molub-Alloy™ Chain Oils are multi-service chain lubricants designed for use in a variety of plant wide chain applications. These lubricants are manufactured from a combination of the highest quality components including, anti-wear/extreme pressure additive system with advanced Molub-Alloy lubricating solids. They are also compounded to inhibit oxidation and to protect against rust and corrosion.

 

APPLICATION
Molub-Alloy Chain Oil 22 is an excellent lubricant for wire ropes, especially those with a sisal or polypropylene core. It is highly inhibited to protect against rust and corrosion to protect the rope from within.
Molub-Alloy Chain Oil 100 is widely used in chain and conveyor applications where non-drip characteristics are desirable to reduce oil loss or "fling-off". It can also be used on chains where earlier wear conditions and expanded clearances exist. Molub-Alloy Chain Oil 100 resists the washing action of water and detergent wash systems and offers both corrosion and wear protection in wet environments.
Molub-Alloy Chain Oil are used on conveyors and chains operating at temperatures up to 90°C/190°F. They can be used intermittently at higher temperatures up to 150°C/300°F but more frequent relubrication may be required.
Molub-Alloy Chain Oils can be applied by brush, drip, spray, mist, automatic dispensing equipment, central oiling or circulation systems.

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